Cutting Aluminum Extrusion With Jigsaw

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Cutting aluminum extrusion with jigsaw.

There are any number of ways to cut it aluminum is a very soft metal but for my money a jigsaw with a metal cutting blade is the easiest. Wood blades are designed for softer materials. The blades are inexpensive easier to change out then a blade on a table or miter saw and work just as well. The fact is that circular saws cut aluminum so fast and effectively that a fabricator really needs to develop a productive means for moving material in and out of the saw.

Use eye protection as cutting 80 20 aluminum t slot extrusions generates a fair amount of hot flying metal chips. Are aluminum cutting blades worth it miter saw or band saw duration. Cutting 80 20 aluminum t slot extrusions can be dangerous so here are 5 safety precautions you should take. For example in aluminum extrusion cutting production volumes can be as high as 5 000 parts per shift and the end finish is expected to be very clean.

Horusdy 40 piece metal woodworking jig saw blade set with storage case t shank blades hss hcs blades assorted for wood thin sheet metal steel aluminum cutting 4 6 out of 5 stars 154 12 99 12. How to cut extruded aluminum profiles. Next secure your aluminum pieces with clamps and slowly feed the aluminum through the blade using steady even pressure. 8 teeth per in.

Use a 24 toothed blade or greater to cut through aluminum. Set your store to see local availability view similar in stock. In theory you can cut aluminum with a wood blade as long as we re talking about a stellar wood blade and a machine with adjustable speed. Hss t shank jigsaw blade 100 piece model t127d100 view the.

Install a metal cutting blade into a jigsaw. 24 tpi thin metal cutting jig saw blade bi metal t shank 5 pack model dw3776 5 11 75 11 75. To cut aluminum use a wood cutting saw with carbide tipped blades. The more teeth on the blade the smoother the cut will be.

Cutting through aluminum plastics or other harder materials could result in blade tooth loss. However we wouldn t recommend it. Apply a lubricant like standard oil or saw wax to your blade then slow your cutting speed by reducing the diameter of the cutting blade. Aluminum extrusion can used for building cages frames for electroincs projects.